RV14

RV14
Vans RV-14

Wednesday, 22 March 2017

Empennage - rivetting info

This may or may not assist builders in their early stages. Some may have already received the memo, but I must have been watching Redbull Rampage when it was issued. If and when you purchase your pneumatic squeezer/dimpler, make sure you also purchase a longeron yolk...


and more importantly, ensure the set holder is adjustable(below).

As I understand it, Cleveland Aircraft Tools sell their pneumatic squeezer/dimpler with the adjustable set holder just like this....
If it's not installed in the squeezer, the threaded section gives it away as being adjustable. If it happens to be installed and you want to know if it's adjustable, it should have two flat sections either side of the shaft to assist rotating the shaft if it happens to be a little stuck.

What follows is a short description of how I realized this, and why the sequence of events assisted me in screwing up four rivets and ultimately having to drill them out.

1. Incorrect yolk for the job

I obviously got away with not requiring the extra squeezing force on the thinner diameter rivets (AD3). However, when I progressed to Step 6 on page 06-04, I was forced to take a lesson in the correct setup of the gap when either dimpling or squeezing. As I didn't have the longeron yolk or the adjustable set holder, I reverted to the manual squeezer which becomes very difficult to squeeze AD4 rivets unless you spend at least 3-4hrs per day pumping iron in the gym.

This was the result:

and this one:

Both have been drilled out and awaiting the correct tools.

2. Absence of Adjustable Set Holder

For those like myself who haven't been given a detailed instruction on how the pneumatic squeezer/dimpler works, it's important to note that it's the final 1/4"(approx) that imparts the highest compression force on whatever is being squeezed. This being the case, set up the gap correctly. The easiest way to do that is to make sure you either purchase a pneumatic squeezer/dimpler fitted with an adjustable set holder or fit one yourself like the one above.

Empennage - Vertical Stabilizer Priming & Rivetting

Vertical Stabilizer spars and ribs etched and primed...





And finally.....my first rivet set!


Pretty happy with these. The little ones set nicely with the pneumatic squeezer.



It was during the next step I came across my first rivet issue(s).

Tuesday, 21 March 2017

Empennage - Preparing the Vertical Stab for priming

Finally getting to the exciting parts - riveting something together. I've decided to use the water based Stewart Systems EkoEtch and EkoPrime products on my flying machine.

To apply these products, I purchased the Ozito 3 Piece Gravity Fed kit to be driven by the air compressor.



Also grabbed the 3M Half Face Respirator - really comfortable.


Vertical Stabilizer components ready to etch and prime...



One of the VS-410PP brackets suffered a scratch I wasn't happy with so I decided to sand, prime and paint it. I didn't get a photo of it prior, but this is post painting...


Sunday, 19 March 2017

Empennage - Preparing Vertical Stab components

These are just some shots of match/final drilling and priming the Empennage components prior to rivetting...



Really not much to show here, just the VS-412PP hinges clecoed together...


So the leading edge flanges don't want touch the skin. Now, I'd better make sure these flanges don't stay like this...


I like these shots as they show something that resembles part of a plane...


Now to final drill everything and pull it all apart again.

Saturday, 18 March 2017

Empennage - Vertical Stabilizer

After reading the plans a couple of times, I dove into initiating the Vertical Stabiliser. I realised early that it's so important to understand not just the current page you're on, but read ahead so I have a full picture of how the whole section goes together.

Found all the components...



...plus the skin of course.

The plans say to prime after performing all the alignment (cleco and match drill). I get that, but before priming, comes removing the shiny aluminium oxide layer with Scotchbrite. That part is more difficult after the fluting is done so I decided to do the Scotchbriting before the fluting and plan to get the etching/priming completed in the coming days. As I will be using the Stewart Systems water based etching and primer products, the instructions say to remove the 'aluminium shine' during the scrubbing process with the EkoEtch. I figure it won't matter if I remove the 'shine' prior.

Vert Stab put together and all match-drilled...



Skin clecoed and match drilled also...